Manufacturing Analysis - Naomoto High-Steam Gravity Feed Iron

  • Delved into and analyzed manufacturing process optimization of consumer product Naomoto High-Steam Gravity-Feed Iron

  • Identified individual components at production level and conducted buy/make decision making for all parts

  • Created assembly plan, including subassembly routing, for Naomoto Iron - identified best manufacturing processes for each component

  • Projected annual demand using Amazon page analytics, electric iron market size and appliance sales trends

  • Determined Optimal Lot Size using EOQ (Economic Order Quantity) formulation

  • Created Operations and Assembly Sheets for each component at optimal lot size and calculated demand to estimate run times and labor cost per part - Summarized Lead Times in seperate sheet

  • Created MPS (Master Production Schedule) for Naomoto Iron and created MRPs (Material Requirement Planning) for each component with the aim of estimating a yearly production schedule, necessary workforce, cost per part and retail price

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